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If you’re wondering whether or not you can replace a garage door panel, we have good news! More often than not, you can replace a damaged garage door panel section without having to replace the entire door. Whether it’s dented, rusted, or simply outdated, replacing a panel can improve its overall look. Perhaps a mishap with your bike or a stray baseball has left an unsightly dent. Or maybe you're eager to update the color or style to match your newly painted house or improved landscaping. Whatever the reason, replacing garage door panels is possible.
It might be a manageable DIY project if you understand the process and have help. But it can be a dangerous undertaking due to the weight of the panels and the tension from the spring. For safety and quality reasons, Clopay recommends hiring a professional to install a new garage door panel. We have Elite, Master and Advanced Authorized dealers throughout the United States and Canada ready to assist you.
Assessing the Need for Garage Door Panel Replacement
Before you begin, you’ll need to determine if replacing individual panels is the right approach for your situation. There are some quick identifiers that may indicate you need a new garage door rather than just a new panel:
- If your door is an old model (15+ years) with no available replacement panels, it might be time for a full upgrade.
- Certain custom carriage house designs like Clopay's Coachman®, Canyon Ridge® and Gallery® Steel styles can make replacement challenging.
- If you notice sagging or bent panels, peeling or cracked paint, or major dents and dings across multiple panels, full replacement could be the more cost-effective option.
Something else to keep in mind is if the damage involves the door's frame or uses outdated technology, it might be worth considering a totally new door for improved performance and security. But if the damage is confined to one or two panels, replacement is likely feasible. Be sure to inspect the door carefully, considering both the extent of the damage and the door's overall condition. This will help you make an informed decision before you start the project.
Steps to Take Before Garage Door Panel Replacement
Before you start replacing garage door panels, assess the situation and take necessary safety precautions. Begin by inspecting the door carefully to determine the full extent of the damage. Check each panel for dents, rust, or other issues. Make sure to consult your owner's manual or the manufacturer's website to see if replacement panels are available for your specific door model.
If so, order the panels and any necessary hardware. Safety is key when working with garage doors due to the heavy panels and spring tension (we recommend calling a pro). Disconnect the automatic opener and lock the door in place to prevent unexpected movement. Wear gloves and safety glasses and consider enlisting a helper for assistance with handling the panels. Finally, lay out a padded area where you'll place the old panels as you remove them to prevent damage to the garage floor.
Gathering Necessary Information
To order a replacement garage door panel section, you’ll need to contact a Clopay authorized dealer and tell them:
- the model of the door
- the size of the section to be replaced
- the color
- which section is needed: top, bottom or middle
If you’re unsure, the serial number is the easiest way to determine which door model you have. If your garage door was manufactured in the last ten years, the 15- to 16-digit serial number is located on the interior bottom section of the door.
A Clopay dealer will install the new panel section when it arrives. Depending on which part of the door is damaged, the service technician will disconnect the garage door opener and springs, restack the door sections, reconnect the hardware and opener, and check to make sure the door is operating smoothly.
Removing the Old Garage Door Panel
If you decide to go the DIY route, removing the damaged panel is the first step in the replacement process. The specific steps may vary depending on your door model, so consult your owner's manual if possible.
- STEP 1: Start by removing the hinges attaching the damaged panel to the one below it. Use a wrench or socket to loosen the hinge nuts, then lift the hinge off. For some doors, you may need to remove screws or clips as well.
- STEP 2: Gently pull the damaged panel down to detach it. If it doesn't come free, check for additional fasteners to remove.
- STEP 3: With the panel loose, have your helper hold it while you remove the rollers from the tracks. Carefully lift the panel out of the tracks and set it aside on a padded surface.
Take note of the roller bracket and any spacers for reinstallation. Repeat the process for any additional damaged panels. Remember to maintain control of the panels as you remove them, as they can be heavy and unbalanced. With the old panels out of the way, you're ready to install the replacements.
Installing the New Garage Door Panel
With the old panels removed, it's time to install the new ones.
- STEP 1: Start by holding the new panel in place, ensuring it's properly aligned with the surrounding panels and the door frame. Have your helper support the panel while you insert the rollers into the tracks. Make sure they're secure.
- STEP 2: If your door uses spacers or a roller bracket, install those next according to your notes from removal.
- STEP 3: Once the rollers are in place, reattach the hinges to secure the new panel to the one below. Tighten the hinge nuts firmly with your wrench or socket.
- STEP 4: Check the panel to ensure it is level and even with the rest of the door. Make any necessary adjustments to the hinges.
- STEP 5: With the panel in place, test the door's movement to ensure the new panel isn't catching on the tracks. The door should move smoothly and evenly. If not, adjust the roller position as needed.
- STEP 6: Finally, reattach any interior trim you removed to access the panels. With the new panels installed, your garage door should look and function like new again.
Final Checks and Maintenance Tips
After installing the new panel, thoroughly test the garage door's operation. Run the door through several open and close cycles to ensure the new panel tracks smoothly and the door is balanced properly. Check for any rubbing or catching points and adjust as needed.
To keep your new panels looking their best, wash them regularly with mild detergent to prevent dirt buildup. Lubricate the hinges and rollers as needed to maintain consistent movement. For steel panels, touch up any scratches promptly to prevent rust. With proper care, your new garage door panels can provide years of service. If you notice any issues with the door's operation, don't hesitate to consult a professional for assistance.
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